
Electrical Manufacturing
Integration of electrical components in the 24k BTU Environmental Control Unit.
Robotic conformal coating occurs on a circuit card assembly.
Tyonek Manufacturing Group’s current electrical prototype, qualification and production capability includes:
- Wire Harness Fabrication
- Wire Cutting, Grouping and Labeling
- Laser Wire Marking
- Automated and Manual Crimping
- Certified Soldering
- Circuit Board Assembly
- Thru-Hole
- Surface Mount
- Robotic Conformal Coating
- Electrical Assembly and Integration
- Prototype and First Articles
- Manufacturability/Process Assessment
- Qualification Testing
- Test set fabrication
- Functional assessment
- EMI testing and troubleshooting
- Vibration and shock
- Thermal cycling
- Process Verification and Validation
- Process Documentation
- Production Testing
- Functional
- Stress screening
- Run-in
Tyonek has performed on many contracts where production lines were setup and placed under certified quality processes within very short time frames.
Obsolescence Solutions
A circuit card assembly that was a form, fit, function replacement for an obsolescence program.
In the rapidly changing technology environment of the electronics industry, customers are continually facing challenges of obsolete parts. In a relationship with the U. S. Army Aviation and Missile Life Cycle Management Command (AMCOM), Tyonek is engaged in a Continuous Technology Refreshment (CTR) program providing state-of-the-market technology insertion on critical weapons systems. The first article development and qualification on these programs typically span 12 to 18 months in an effort to minimize the time required to field solutions.
Combining our engineering and manufacturing capabilities with specialized capabilities provided by our teaming partners, Tyonek helps solve obsolescence problems for AMCOM. Through the use of interactive product development teams, we engage in the design and qualification of form, fit, function replacements for various military hardware items and avionics components.
Helicopter Avionics Manufacturing
Sample relay panels built for Sikorsky Aircraft Corporation.
Sikorsky Aircraft Corporation has selected Tyonek to provide electronic components and sub assemblies to augment their production lines, designating us as an extension to their Avionics Center. On our current, long-term contract we provide Just-In-Time deliveries for flight qualified electrical assemblies including relay panels and cable harnesses.

